Leading the forefront of powder coatings, new energy, low-temperature powder coating equipment upgrades!

The rapid development of the new energy industry has opened up a new track for the powder coating industry. With the rapid growth of the demand for electric power battery insulation powder, this trend not only promotes the growth of the relevant industrial chain, but also puts forward higher requirements for the quality of the powder. However, in order to produce high-end and high quality powders, high-quality raw materials and scientific formulations are important, but these alone are not enough to ensure the excellent quality of the final product. Equipment considerations are also crucial.

In the face of the new situation and market changes, Yantai Wanheng Intelligent Equipment Co., Ltd. (hereinafter referred to as "Yantai Wanheng") recently demonstrated its innovative strength again and solemnly launched two new low-temperature powder equipment. These two devices adopt advanced low-temperature technology, which can ensure the quality of powder, reduce energy consumption and emissions in the production process, and realize green and environmentally friendly production. Specifically:

1. pre-mix:

The mixing and mixing process of all raw materials is also very important, it will directly affect the luster and flow of the finished powder.

According to the introduction of Yantai Wanheng, Wanheng has a foreign customer who specializes in power battery insulation powder. Wanheng has made a set of front kneading equipment for it. Some difficult-to-disperse organic materials and resin are kneaded and pressed into tablets before heating, and then mixed with an automatic turnover mixer and other fillers. The effect of the powder is obviously improved.

2. extruder:

The extrusion and shearing process in the hot melt state is also a mixing and dispersing process, so the screw barrel, screw precision, clearance fit, speed, material, self-cleaning ability and screw arrangement of the extruder will directly affect the effect of making powder. Like high-gloss, high-leveling powder, you need to increase the speed, adjust the screw element gap, increase the length-diameter ratio and shear times to meet the requirements. Another example is the softening point of the resin of the low-temperature curing powder coating, the curing temperature is low, the reaction speed is fast, the temperature distribution of the traditional heating plate is uneven, the screw will produce local friction at high speed, and it is easy to produce coking particles.

The length-to-diameter ratio of the low-temperature curing twin-screw extruder designed by Yantai Wanheng is about 11D, which reduces the reaction time of the material. The screw rotates at 200-300 revolutions. There is no heating plate. The friction between the screw and the material generates heat, which causes physical reaction of the material. The ratio of the top diameter to the root diameter of the screw is about 1.43, the exposed specific area is large, and the dispersion capacity per unit length is stronger.

3. milling machine:

Particle size is an important property of powder coatings, and the span of particle size directly affects the quality and performance of powder.

Yantai Wanheng pointed out that double separation mill is recommended for insulating powder, which has a more concentrated particle size span and effectively strips off most of the micropowder below 10µm, so that the content of micropowder in the finished powder is controlled below 0.1, the fluidized bed is not easy to block powder during dipping, and the coating is more uniform.

In addition, the insulating powder contains silicide, so the wear of the equipment is higher, ordinary materials are easy to wear, so that the metal content in the finished powder exceeds the standard, it is recommended that the screw element, gear ring, grinding disc, strike column and other materials as far as possible 6542, tungsten carbide treatment and other wear-resistant alloy steel.

For Yantai Wanheng products on the new, industry insiders pointed out that the quality of powder coatings is closely related to production equipment and technology. High-end equipment can ensure the stability and consistency of raw materials during processing, thereby ensuring the quality of the final powder product. In addition, advanced equipment can also improve production efficiency and reduce production costs, thereby enhancing the market competitiveness of products. The introduction of low-temperature powder equipment not only further enhances the overall technical level of the powder coating industry, but also injects new vitality into the sustainable development of the industry.

According to the data of Fun Coating (Fun Coating Network), Yantai Wanheng is located in Muping District, Yantai City, a beautiful coastal city, covering an area of nearly 20000 square meters and employing more than 100 people. It has a professional technical research and development team with many years of experience in milling equipment and an excellent production team. The company has applied for more than 30 patents for intelligent transformation and research and development of powder equipment, and has passed the ISO9001 quality system certification, the British Moody international quality management system certification and CE compulsory product certification.

As a leader in the field of powder equipment, Yantai Wanheng always adheres to the core and guidance of user value, conforms to the needs of market development, and insists on providing equipment and service application solutions that help customers improve quality and efficiency under the current environment of various challenges in the manufacturing industry.

The company has an annual output of 200 tons, 300 tons, 500 tons, 600 tons, 1000 tons, 1500 tons, 2000 tons of powder production line and matching small laboratory equipment. The products are sold to more than 30 provinces and cities in China and Taiwan, and exported to South Korea, Saudi Arabia, Pakistan, Vietnam, India, Iran, France, Europe, America and other countries and regions, and won the praise and trust of users at home and abroad.

In order to better meet customer needs, Yantai Wanheng Company has set up professional after-sales service teams in Guangdong, Jiangsu, Zhejiang and other important areas. These teams are composed of experienced technicians who are well versed in product knowledge and have superb technical capabilities, and are committed to providing customers with timely and efficient technical support and services.

By setting up these after-sales service teams, Yantai Wanheng not only ensures that customers can get timely help and solutions when using its products, but also provides customers with a guarantee of peace of mind and trust. When customers encounter technical problems, they do not need to worry about being unable to solve them, because Yantai Wanheng's after-sales service team is by their side, ready to provide them with support and help at any time.

Yantai Wanheng, with its superb skills and the spirit of continuous innovation, has injected a strong impetus into the development of the powder coating industry. Looking to the future, Yantai Wanheng said that it will continue to adhere to the concept of "leading technology and quality first", and continue to introduce more advanced and efficient powder coating production equipment to promote the green transformation and development of China's powder coating industry.

Summary:

In the current increasingly fierce competitive environment of the powder coating industry, the phenomenon of internal volume is becoming more and more serious, and the situation of enterprise transformation is urgent. It is necessary to find practical ways to reduce costs and increase efficiency. Without efficiency, it is difficult for enterprises to survive and develop.

In this context, Yantai Wanheng has recently successfully launched advanced equipment suitable for the production of new energy powder coatings. The launch of this new equipment not only shows the deep strength of Yantai Wanheng in the field of powder coating equipment, but also reflects its keen insight and forward-looking layout of market demand. As a green and environmentally friendly coating product, new energy powder coatings are gradually being favored by the market. The launch of Yantai Wanheng new equipment not only meets the market demand for new energy powder coating production, but also achieves breakthroughs and innovations in technology. For the development of the powder coating industry has brought real benefits.

On the whole, China's coatings industry is at a key historical node, and the development trend of the industry has shifted from extensive development to "specialized and new" high-quality development. Only by unswervingly taking the high-quality development route and maintaining the various tracks of powder coatings together will there be a better future.